ECO Bracket

40 % weight reduction through the use of lightweight materials and design optimization.

An aircraft‘s lifecycle carbon footprint is reduced by 14 tons due to the weight reduction of the ECO Bracket.

Trim waste is reused. The technology also facilitates the recycling of used components at the end of their product life.

COST-EFFICIENT LIGHTWEIGHT DESIGN WITH RECYCLED MATERIALS

Aerospace interior production chains generate significant amounts of waste, underscoring the need to find ways to reuse materials for both economic and environmental reasons. Diehl Aviation has developed a lightweight ECO Bracket made from recycled thermoplastic production scrap. Through an advanced manufacturing process, the ECO Bracket is intricately designed for optimal load distribution, seamlessly combining outstanding mechanical performance with cost-effectiveness. Applied to overhead bin brackets, this innovative upcycling process replaces aluminum, reducing waste, achieving significant weight reduction, and promoting environmental sustainability.

 

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Benefits

  • The ECO Bracket can save weight with just overhead bin brackets.
  • Cost reduction through automated manufacturing & repurposed material
  • Design freedom based on an additive manufacturing approach
  • 96 % reduction in part manufacturing emissions in comparison to aluminum machining
  • The ECO Bracket enables through weight saving a reduction of 14 t CO2 eq emissions per aircraft over lifetime
  • Operational cost reduction through lower fuel burn
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